Answers To Wire EDM Machines FAQs

Wire EDM machines came about in the 1960s; at around the same time, David Dulebohn, an American mechanical engineer, had his patent application for the device approved. This innovative gadget is like any other electrical discharge machine; it sends out charges of heated electricity to cut, drill, or fabricate metal surfaces.

The wired EDM machine can be used with a computerized panel, as in the case of a computer numerical controlled or CNC EDM machine. The CNC EDM wire machine can be preprogrammed to deliver a cut precisely to the hard metal surface and done without the assistance of a human after the program has been uploaded.

How Do Wire EDM Machines Work?

Like any other EDM machines out there, wire EDM machines erode metal surfaces by delivering heated electricity charges. This allows its users to cut, drill, mill, manipulate, or otherwise fabricate metal work pieces. The concept behind wire EDM machines was based on the discovery of English physicist Joseph Priestly in 1770. In the 1940s, two Russian scientists picked up on Priestly's findings and developed the die sink EDM; around two decades later, Dulebohn designed and patented his wire EDM machines.

The machine simply directs electricity in a variable heated setting to erode the surface of a hard metal. It makes cutting certain surfaces, such as tungsten easier and more manageable than using more conventional cutting methods such as grinding, milling or drilling.

What are the Different Types of Wire EDM Machines?

There are two main types of wire EDM machines: the traditional one, which was developed back in the 1960s by Dulebohn, and the CNC machine, which is equipped with a computer control panel.

When are Wire EDM Machines an Appropriate Tool to Use?

When you need to fabricate hard metal components, wire EDM machines are the best tools for the job. Its cutting capacity, workload tolerance, precision, and overall efficiency is unmatched by any conventional tool.

Are There Restrictions When Using Wire EDM Machines?

There are a couple of things you need to weigh before considering having wire EDM machines in your industry. One common factor to consider is the cost that comes along with it. Acquiring and maintaining wire EDM machines are costly compared to other conventional tools. For smaller manufacturing organizations, wire EDM machines may not be ideal, considering the size of the industry and the costs of upkeep.

Issues surrounding the use of wire EDM machines also include accuracy, workload capacity and tolerance, and overall efficiency to perform these processes. These factors will have to be weighed in when acquiring wire EDM machines.

Of course, there are other considerations to take into account for people interested in having wire EDM machines in their industry. A good way to determine whether to acquire one is weigh these benefits against the potential setbacks of having wire EDM machines. 

Boost your industry’s processes with wire EDM machines. Achieve manufacturing and production goals with CNC EDM machines.

Can EDM Machines Be Used In Making Medical Tools?

EDM machines are the perfect tools to use when working with metal pieces and components. These machines are used in the automotive industry. But did you know these gadgets are also widely used in fabricating machines and tools used in the medical industry?

In addition to many other uses, EDM machines are widely used in large construction projects, heavy equipment fabrication, automotive manufacturing, and production of consumer goods.

Uses of EDM Machines

The EDM machines are based on a discovery made in the 1700s by an English scientist named Priestly. It was Priestly who discovered how to erode metal through the use of electrical discharges. Almost 250 years later a pair of Russian scientists developed the technology, based on Priestly's findings, created the first type of electrical discharge machine, a die sink machine in 1943. Two decades after the introduction of EDMs, a wire cut design was invented, patented by an American mechanical engineer in 1969.

The machine, as its name suggests, sends an electrical discharge that can be focused and directed optically to precisely cut certain types of metals that may not otherwise be cut. Hard metals and that are hard to shape or manipulate are ideal for use with electrical discharge machines.

Why Use EDM Machines to Make Medical Tools?

EDM machines can be used in any metalworking or related fabrication process; that's why, most manufacturers of medical tools and equipment widely use this device when making treatment and rehabilitation devices.

With EDM machines, the entire manufacturing and fabrication process has become quick; its finished medical products are deemed safe and useful for the patient.

How EDM Machines are Used to Make Medical Tools

EDM machines are used in making medical tools in the same way as one would make other equipment. The device emits a focused electrical discharge to cut, mill, or drill hard metal components.

Should your industry need a device to cut metal, EDM machines are the perfect tools. These devices can keep up with the various demands of different manufacturing or fabricating companies that work with hard metal pieces. EDM machines offer precision and accuracy, thereby, improving the efficiency of the entire metal manufacturing process.

Speak with a reputable EDM machine manufacturer or dealer and discuss what your industry needs. You can be assured EDM machines would be a great asset. After all, if it's good enough to make life-saving medical tools, it's good enough for other fabrication and manufacturing process.

If you need a reliable tool for your fabrication and manufacturing processes, ask a local dealer of EDM machines. Upgrade your system with the latest line of CNC EDM machines.

Rethink and reorganization your business. Boost efficiency with CNC EDM machines. Contact your local dealer of EDM machines.

What Are CNC EDM Machines And How Do They Work?

CNC EDM machines offer a wide variety of uses in industries engaged in metalworking, fabrication, and manufacturing. These devices are the next generation of machines, which can be used for cutting, drilling, milling, grinding, etc. CNC EDM machines are frequently used in automotive making, transportation developments, various medical fields, and building and construction projects.

What are CNC EDM Machines?

CNC EDM stands for computer numerical controlled electrical discharge machine. These devices were first created in 1976 as an off-shoot to wire cut EDMs, which were patented in 1969. But compared to its forerunner, CNC EDM machines offer better precision and efficiency in all metalwork cutting, drilling, grinding, or milling processes.

CNC EDM machines became highly sought thereafter by manufacturers who worked on metal tools and parts for its high precision. These manufacturers include those in the automobile and aircraft industries.

Where Are CNC EDM Machines Manufactured?

This CNC device is produced across the US and in other countries. Manufacturing companies that require cutting machines for their projects can contact dealers of CNC EDM machines. In addition, a lot of secondhand devices are also sold by their previous owners since they no longer have use for these machines.

How CNC EDM Machines Work

In 1770, an English physicist name Joseph Priestly discovered another use for electricity. If one aims it accordingly, one can cut or erode metal, making electricity as a cutting tool. This is the underlying principle of EDM machines.

In 1943, Russian scientists devised a machine, which stemmed from Priestly's discovery. In 1969, an American mechanical engineer also developed die or sink EDM and wire cut EDMs. It was in the 1970s that CNC EDM machines were introduced and became popular among large-scale industries.

Equipped with a computer control panel, CNC EDM machines can be programmed to perform a predetermined set of tasks. The programming process will need an input of parameters regarding the dimension, shape, and hardness of the metal work piece.

To begin the manufacturing and fabrication processes, these elements need to be entered into the machine. After receiving these parameters, the computer will send signals of information into the cutting electrode, which will produce varying intensities of heat into the metal, cutting and eroding it to produce the desired output.

Should you require a device to deliver your cutting, drilling, or milling needs with absolute precision, you can rely on CNC EDM machines to do the job.

Since the costs associated with CNC EDM machines are higher compared to the conventional tools used for drilling, cutting, grinding, etc., you should make a preliminary assessment regarding your manufacturing needs and your budget before acquiring these innovative devices.

EDM machines can play an integral part in your manufacturing processes. Speak to a reputable dealer for more information about CNC EDM machines.

Wire EDM Machines:Finding The Right Equipment For Your Machine Shop

Wire EDM Machines perform an important task for your tool and part needs. If you work with metal surfaces that are not easy to manipulate or cut using conventional methods such as drills, mills or grinders, an electrical discharge machine may be what you need to have access to. Wire EDM machines first appeared in the 1960s. They were patented in 1969 by an American engineer named David Dulebohn who worked for Andrew Engineering Company in Hopkins, Minnesota. Mr. Dulebohn and his colleagues would later move forward to incorporate computer control panels in the machine; thus, creating a new line of devices called computer numerical controlled (CNC) EDM machines. Choosing the suitable wire EDM machine for your business begins with the appreciation of what these machines do. This awareness will allow you to determine which type of wire EDM machine would be feasible to meet your business needs. What EDM Machines Do Wire EDM machines, like other types of electrical discharge machines, came into existence on the basis of the discovery of an English physicist in 1770 named Joseph Priestly. It was Priestly who discovered that the use of electricity in a directed manner could produce and erosive effect on metal. Two centuries later, a Russian couple learned about Priestly's work and created the die sink electrical discharge machine. This device was more accurate and precise than the usual tools used for grinding, milling, or drilling. In fact, its precision even surpassed the accuracy of Dulebohn's wire EDM machine. How EDM Machines Work EDM machines carry out its functions by directing electricity on the targeted metal surface to erode and cut it. The electrodes are aimed on the traceable pattern to produce an output exactly as the designer hoped for. Things You Can Do with Wire EDM Machines The two common types of wire EDM machines, mentioned above, are the traditional non-computerized wire cut EDM machines first introduced through U.S. patent in 1969 and the computer numerical controlled (CNC) EDM that Dulebohn's team introduced in 1976. Both of these machines accomplish the same type of cutting action for producing tools and parts. The question of precision and automation are what separate these different types of wire EDM machines. For more on matters relating to the scale and precision of wire EDM machines, it is best to consult a reputable manufacturer or dealer. Wire EDM machines come in table base designs or with a traveling column. You may want to ask which type would work best meet your manufacturing and other production requirements. Take wire cut EDM machines for instance; these gadgets, equipped with a fixed based traveling column, are widely used in medical and aerospace industries, and it can be a bit pricey though. Make an informed choice by looking at the specifications and comparisons with the other offered models.

Wire EDM Machines can play an integral part in your metalworking and manufacturing processes. If you work with metal surfaces that are not easy to manipulate or cut using conventional methods, perhaps you need a change of tools. Consider replacing your old drills and grinders with CNC EDM machines.

Looking For EDM Machines: Where Can I Find One?

EDM stands for electrical discharge machines. These devices are your best tools when you're working with hard metals in your fabrication and manufacturing business. Primarily designed for large-scale processing, EDM machines provide accuracy and overall production efficiency.

For smaller manufacturers of everyday items made of metal, such as small parts manufacturers or for some jewelry fabrication, there are other machines that may be more appropriate and less costly to perform the task.

Before acquiring EDM machines, it is important to understand the nature of your business, its production, and other operational requirements. It is only after evaluating your business needs can you truly identify what type of EDM machines would improve efficiency of your manufacturing processes.

What are EDM Machines

EDM machines go by different names or references. They have been called spark machines or eroding machines, which is a reference to the process that the machine uses to cut metal. They can also be referred to as burners, die sinkers and wire eroding machines. There are two basic types of EDM machines.

Created in the 1940s, die sink EDM are also known as R-C Type machine. R-C type pertains to the electrical circuit that charges the cutting electrodes on the EDM.

Two decades later, the wire cut EDM was released. These machines are commonly used in large-scale manufacturing operations. It operates on a pattern, usually following lines and prefigured models with precision.

The introduction of computers to machines created a computer numerical controlled or CNC EDM that came into use in the mid-1970s.

Where EDM Machines are Manufactured

EDMs were first invented in Russia at around the time of the Second World War and again in the 1960s with the advent of the wire cut EDMs. The U.S. patent for the wire cut EDM is held by Andrews Engineering Company of Hopkins, Minnesota, and was invented by a mechanical engineer named David Dulebohn. The manufacture of EDM machines take place in many different places in the United States and other countries.

Best Places to Find EDM Machines

If you're looking for reliable EDM machines for your business, inquire from a reputable dealer or manufacturer, with a long-standing experience and history with these machines, and would be able to provide technical support and training for your staff.

You could search the Internet for a listing of highly regarded EDM manufacturers or dealers. Read reviews and look for those with the highest rating.

When it comes to finding EDM machines, your local community college may be of some help. These technical schools may give you advice and assist you in finding high-quality EDMs from reputable dealers and manufacturers.

Just remember to check your resources, and don't forget to verify any information regarding EDM dealers or manufacturers.

For an efficient manufacturing process, be sure to have EDM machines for your business. Inquire from reputable EDM manufacturers or dealers.